If your system needs to work at 60 Centigrade or more, you will need Hot Insulation.
Factories often need to work on a definite range of temperature. That is highly dependent on the material being used and the temperature that suits them for the job.
External factors often disturb the settings and thus the much needed temperature is often not attained.
Hot Insulation is a saviour here. It makes sure your pipes and the tanks capture the heat and let you work in the right range of temperature. Under this, we isolate your pipes and tanks from the surrounding factors.
Kay Pee Insulator makes sure your devices are well insulated against Heat. We have the latest known approach for the same.
Kay Pee Insulator primarily works on two methods:
1. Mineralwool
2. LRB Mattresses
A. Mineralwool (Service Temp -200 to 4500 C )
Mineral wool provides excellent thermal insulation, which helps to restrict heat transfer through building envelopes thus reducing the demand for space heating and cooling energy. This in turn reduces a host of negative environmental impacts associated with the production of gas and electricity, including the emissions of CO2 and other pollutants such as Sulphur Dioxide (SO2) and Nitrogen Oxides (NOX) which are associated with global warming and acid rain.
Loose Mineral Wool can be used for insulating equipments, tanks, pipelines, ovens, furnaces, and buildings. The properties of Mineral Wool includes incombustibility , water repellent, odorless, non-corrosive , non-settling, fire resistant, heat resistant and sound absorption.
The Mineral Wool is felted uniformly in required thickness and density, laminated with both side G.I. wire nettings which are used for insulating industrial environment, large vessels, hot and cold air ducts, heat exchangers etc.
Work process
To clean the surface, to fabricate and fix mineral wool mattresses backed with one side with mesh wire netting and laced with wire. All joints shall be tightly butted together so that the fibres shall interlocked both along the longitudinal & circumferential joints and filled with loose wool to provide leak-proof joints and finally clad the insulation with plain aluminum sheet . The cladding shall have sufficient overlapping on both longitudinal & circumferential joints and shall be fixed with the help of self-tapping 8 x ¾” round headed screws at a longitudinal pitch as required.
B. LRB Mattresses (Lightly Resin Bonded) (Service Temp -400 to 7000 C )
Rock wool lightly resin bonded mattresses (LRB) consists of fine fibers spun from selected rocks melted at high temperature and bonded with a thermosetting resin. They are Machine laid fiber lay pattern and are baked to form mattresses of predetermined density and thickness.
Mattresses are then slit and stitched to specified dimensions . It has controlled thickness and density resulting in predictable heat losses.
LRB mattresses are used for Hot & Cold insulation to conserve energy It is used in the thermal insulation of large vessels, boilers, , equipment, ducts, flanges, valves and plants operating at high temperatures.
Work process
To clean the surface, fabrication & fixing of L.R.B. Mattresses backed with one side wire netting finally clad the insulation with plain aluminium sheet. The cladding shall have sufficient overlapping on both longitudinal & circumferential joints and shall be fixed with the help of self-tapping 8 x ¾” round headed screws at a longitudinal pitch as required.
Contact us to get your devices insulated now.
